Styrofoam in AC Unit [Stey-by-step Guide]

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How to Recycle Styrofoam Coolers

When your backyard gathering is finished and you no longer need your styrofoam cooler, don’t throw them out yet! There are a lot of ways you can upcycle a styrofoam cooler. Here are some cool DIY ideas you can try:

Mini Ottoman

A styrofoam cooler is just about the size of a small stool or chair that can seat a single person or child. You can transform your styrofoam cooler into a cute ottoman by hot-gluing some fabric and foam onto the lid to make it more comfortable to sit on. If you have a child, it can be a nice seat for them when your patio furniture is full of adults.

Cat Shelter

Keep your furry friends safe and warm during cold nights with a DIY shelter. Styrofoam is an excellent material for a makeshift cat shelter, thanks to its insulation properties that will provide sufficient warmth to stray cats who don’t have a home. Cut a small opening at the side of the cooler to make a doorway, and furnish with hay and blankets to make it cozier. 

Planter Box

Create a planter box out of your old styrofoam coolers and start the garden of your dreams! Styrofoam is sturdy enough to support the weight of soil and can form a solid foundation for a flower bed. Just cut some holes below for drainage, and begin potting your favorite indoor plants

Upscale Backyard Drinks Cooler

If you like having a cooler in your backyard, but don’t want the white styrofoam look to clash with your patio aesthetic, try upscaling it with a few DIY tricks. You can build a box surrounding it that will mask the styrofoam exterior using pallet wood or lumber to create a rustic cooler that is great for campfire nights.

With that being said, we hope you find the best styrofoam cooler from the list above. If you want more reliable outdoor storage, check out our best waterproof outdoor storage box picks to keep the party going no matter what.

What do you do with packing materials?

Option 2: SELL your packing materials after the move
  1. Moving boxes.
  2. Packing paper.
  3. Bubble wrap.
  4. Packing peanuts.
  5. GIVE AWAY packing supplies to FRIENDS.
  6. GIVE AWAY packing materials through CRAIGSLIST.
  7. GIVE AWAY packing supplies through FREECYCLE.
  8. Professional movers.

Is a Styrofoam cooler right for you?

Now that we know where Styrofoam comes from, how it is applied to coolers, and the pros and cons of Styrofoam coolers, is a Styrofoam cooler right for you?  There are a lot more variables but if you meet some or all of these checklist items then we think it might be worth trying a Styrofoam cooler:

-Are you on a tight budget and don’t want to drop significant money on a cooler?

-Do you only need your cooler for a one-time event or trip?

-Do you only need a maximum of around a day of ice life?  If not, are you prepared to change out the ice as necessary?

-Will your cooler be in a safe place, protected from random bumps and scrapes?

If you said yes to some of these, then keep reading!

Can mold be grown on Styrofoam in an Air conditioner

Styrofoam is water-resistant naturally. Usually, for mold to grow, moist conditions are necessary, and Styrofoam does not trap water. In only challenging situations, you will find mold growing on the Styrofoam’s surface.

This is because this insulating foam is naturally resistant to decay. There are also no organic materials in Styrofoam. These organic materials are usually food for mold and allow for it to grow. Because of their absence in Styrofoam, it’s unable to grow mold. Usually, natural disasters like floods affect the insulation of the Styrofoam.

Due to the weakening of the insulating system, it may develop mold, which can result from dirt like organic material building upon its surface or excessive moisture. To avoid this, you should ensure that the AC’s Styrofoam is not contaminated with water for a long time.

“Styrofoam?” What It Is and why Is It So Popular?

Material called styrofoam has been created in a re

Material called styrofoam has been created in a research laboratory by the Dow Chemical Company in early 1940’s.

In fact the styrofoam is created from polystyrene that is made of petroleum-based plastic. While inventing this material many big cities including New York  tried to prohibit manufacturing of this material because its components influence on the environment in a very bad way.

  Frankly speaking styrofoam almost completely con

 Frankly speaking styrofoam almost completely consists of air. Being made of the polystyrene with the numerous air gaps that are situated between the main components of material styrofoam is extremely light.

In fact all the secret of so high insulation level is in the fact that numerous air gaps (or you can call them pockets with air) can delay the fast spreading of the heat thereby creating the good insulation. Every usual cup made of plastic without any air gaps doesn’t prevent quickly spreading of the heat and that’s why you will almost immediately feel the temperature of your hot tea or coffee.

Such composition of material fully explains its cost. You don’t need a large amount of material, the small amount will be more than enough because the main point is to expand or “inflate” it as much as it is possible. The more air gaps will be in material the better it prevents spreading of a heat or cold. But the cons also exist in this technology. Because of such large number of air gaps the styrofoam is very easily breakable.

Because of the different styrofoam density not all coolers are the same. Some of them can hold a cold inside longer (more air gaps, low density), while some of them can hold it not so long (less air gaps, higher density). About all this features you can read in our next paragraph.

Step 4: Time to Cut the Lid

Take the lid of the cooler and place the fan on top of it. Make sure to place it so that the fan, if on, would be blowing down into the top of the cooler lid. Mark the lid with your marker pen to note the size of the fan in relation to the lid.

Now that you have an idea of where it will be, you need to duct tape of this part. Make sure to place the tape in strips covering everywhere your marked area would cover. We are doing this for 2 reasons. The first being that the duct tape will add a little structural support when we are making the cuts. Styrofoam is not the most robust of materials and can break off in unwanted ways 🙂 The second reason is that it’s helping to give the cuts a little better of an edge to work with, especially when we want to go seal the pieces when we put everything together.

Once you have the duct tape down, you need to place the fan once again and mark the lid with your marker pen to note the size of the fan in relation to the lid.

Now that you have the marking, put on your safety glasses and cut the lid. Remember to go nice and slow.

Once you have the opening, place the fan on it. If you need to trim up some cuts, go ahead and do so. Just be careful not to cut too much out. You want a nice snug fit for the fan to sit on and blow down into.

#1 – Best Styrofoam Ice Chests. Huskee Collection

1 representative – Lifoam 5328 Huskee Collec

1 representative – Lifoam 5328 Huskee Collection Powerhouse Styrofoam Ice Chest

The first our representative is the Lifoam Huskee Collection styrofoam ice chest. This durable and small styrofoam cooler can provide you with the good insulation level and high quality characteristics. Despite the fact that it is made of styrofoam, which means its fragility, it is very durable cooler equipped with the strong handles and lid.

The thickness of this cooler’s walls is equal to 1.5” that provides the good insulation and long ice retention period.

This cooler has spaciousness of 28-quarts (up to thirty cans) and with the size of 16” x 15” x 20” it is one of the most portable and convenient variant in our list.

This cooler will fit those are readers who are searching for the quite high quality cooler and don’t want to spend more than thirty dollars.

Go and Find it on Amazon right here.

2 representative – Lifoam 5345 Huskee Collec

2 representative – Lifoam 5345 Huskee Collection Hercules Foam Ice Chest

This variant of Huskee Collection is very similar to its “elder brother” – Lifoam 5328 Powerhouse. The qualities of this large styrofoam cooler are the same as the previous variant. It is also equipped with the durable lid and handles and has the 1.5” thickness of its walls. Measures of this cooler are 25.2” x 16” x 12.6”. With the larger spaciousness comparably with Powerhouse it is able to hold 48 cans.

This cooler is one more variant for people who search cooler with good features and at a fair price.

What is Styrofoam made of

A petroleum-based material, Styrene, is the major component used in Styrofoam manufacturing. The procedure for making Styrofoam involves polymerization of Styrene to process it into polystyrene.

After refining Styrene, an agent called hydrofluorocarbon is applied to polystyrene. Expansion and extrusion of the mixture then take place to form a board of foam underneath compression. This foam board is the white, squeaky final product called Styrofoam found in your air conditioner’s air ducts.

However, it is also commonly believed that the foam inside of the air conditioner’s vent is not actually pure Styrofoam but is polystyrene only instead. Polystyrene is expanded and mixed with other plastics, additives, and colorants to form a foam that you see in the air conditioners.

Is Styrofoam toxic to humans

Well, it is a rare case that someone would chew a Styrofoam piece out of their air conditioner air duct. If a situation like this occurs, you should know that the human body does not digest Styrofoam. In the process of ingestion, Styrofoam is not broken down and can cause choking and gagging.

Even while swallowing, there may be discomfort due to it being trapped in the body’s esophagus. It is also not safe for intense, microwave-level heat temperatures. These high temperatures can break down Styrofoam, and toxic chemicals are released.

Do not burn Styrofoam in any condition, as this is highly toxic to do so. Even a tiny chunk of Styrofoam burning can expose fumes that are highly intoxicating and harmful.

Because of these properties, it is significant to look out for children. And also, do not burn a Styrofoam piece after you have replaced your air duct or air conditioner with a new one. In case of these unfortunate events occurring, immediately contact emergency help.

Does UPS sell packing peanuts?

Yeti coolers are also expensive, though. They range from $199 to $1,299, and for some people that’s an instant deal breaker. Even those of us who can afford a Yeti cooler cringe a little when we see the price tag, begging the big question — is a Yeti cooler really worth the money?